What is molecular biotechnology? 4 facts you need to know

What is molecular biotechnology?

Molecular biotechnology is an interdisciplinary field at the interface of biology, chemistry and engineering. It uses molecular and genetic tools, such as DNA cloning, PCR, and recombinant DNA technology, to study and manipulate biomolecules (DNA, RNA, proteins) for practical ends. In simple terms, molecular biotechnology harnesses living cells and their components to develop new products and technologies that improve human health, agriculture and the environment. For example, by modifying nucleic acids and proteins, molecular biotechnologists create medicines, vaccines, diagnostic tests or biofuels in ways that were impossible just a few decades ago.

Unlike general biotechnology, which can include large-scale processes like fermentation, molecular biotechnology focuses on the molecular details. It combines techniques from molecular biology (studying DNA and RNA) and biochemistry to engineer cells or enzymes at the genetic level. For instance, scientists might insert a human gene into bacteria so the microbe produces a human protein (such as insulin), a classic molecular biotechnology application. The goal is often to translate molecular knowledge into real-world products: medicines, better crops, safer foods, or novel materials.

How does molecular biotechnology differ from molecular biology and biophysics?

Molecular biology is a fundamental science that investigates how biological molecules (like genes and proteins) function in cells. It answers questions such as how DNA is copied, how genes are turned on or off, and how proteins are built from genes. Molecular biologists use lab experiments and computational tools to understand these basic processes.

By contrast, molecular biotechnology applies that molecular knowledge for practical uses. In other words, molecular biology provides the knowledge of how biomolecules work, and molecular biotechnology uses that knowledge to engineer new products or processes. As one source explains, molecular biology “studies microorganisms and the effects they have on people’s lives,” whereas biotechnology “uses this knowledge to develop technologies and processes” that solve problems like disease or food shortages. In practice, a molecular biologist might study how a virus infects cells, while a molecular biotechnologist could use that information to design a new antiviral drug or a viral vaccine.

Biophysics is another related field that intersects with molecular biotechnology. Biophysics brings the tools of physics and chemistry into biology, it focuses on the physical forces and structures within biological molecules. For example, biophysicists might use X-ray crystallography or NMR to determine a protein’s 3D shape, or measure the forces that cause a molecular machine to change shape during a reaction. In essence, biophysics seeks to explain biological function in terms of physics (structure, energy, motion). While biophysics is mostly about understanding nature, molecular biotechnology is about changing or using nature.

A biophysicist might describe how a protein channel opens and closes, whereas a biotechnologist might engineer a synthetic version of that channel for a biosensor. In summary, biophysics provides mechanistic insight at the molecular level, and molecular biotechnology uses that insight (and other molecular biology tools) for design and engineering.

What does a molecular biotechnologist do?

A molecular biotechnologist designs and performs experiments at the molecular level. In practice, they work in a lab using techniques like DNA sequencing, PCR, gene cloning, and cell culture to answer questions or create products.

For example, a molecular biotechnologist might insert a gene into bacteria so the microbe makes a useful protein, or they might analyze a patient’s DNA to find mutations linked to disease. Key duties include analyzing genetic material, developing new drugs or vaccines, and creating diagnostic tests. According to educational sources, typical responsibilities are developing better medicines, studying human and animal DNA, and researching vaccines. They may also work on agricultural or environmental projects, such as improving crop traits or engineering organisms to clean up pollutants.

What is an example of molecular biotechnology?

A classic example is the production of recombinant insulin. Scientists take the human insulin gene and insert it into bacteria. These engineered bacteria then produce human insulin protein, which is purified and used to treat diabetes.

This process, modifying DNA to manufacture a human protein, is a direct application of molecular biotechnology. Other examples include engineering yeast to make biofuels, creating genetically modified crops that resist pests or tolerate harsh conditions, and using CRISPR gene editing to create disease-resistant animals. Even PCR tests for detecting viruses (e.g. COVID-19 tests) are an example, since they rely on molecular biotech tools to amplify and read DNA/RNA. In short, any technology that uses genetic modification or molecular analysis for a tangible product, like a drug, vaccine, or improved plant variety, is an example of molecular biotechnology.

What are the applications of molecular biotechnology?

Molecular biotechnology touches many aspects of everyday life. In healthcare, it has revolutionized diagnostics and treatments. For example, molecular biotech techniques made modern vaccines and drugs possible: recombinant DNA is used to produce therapeutic insulin, monoclonal antibody drugs, and the mRNA vaccines against COVID-19.

Techniques like PCR and next-generation sequencing allow rapid diagnosis of infections (such as identifying viruses by their DNA/RNA) and personalized cancer therapy (by sequencing tumor DNA to find targetable mutations). Gene-editing tools like CRISPR/Cas9, a hallmark of molecular biotechnology, are now being developed into treatments that can correct genetic diseases or engineer immune cells to fight cancer. In the lab, biotechnologists routinely manipulate DNA/RNA in simple organisms (like bacteria or yeast) to produce human proteins, vaccines, enzymes or other therapeutic molecules at scale.

  • Healthcare: Molecular biotechnology is used to develop new medicines, vaccines, and diagnostics. For instance, genetically engineered bacteria produce human insulin and growth hormone, cell cultures produce vaccines, and gene therapies aim to cure inherited diseases. Researchers also use molecular tools to create better diagnostic tests (PCR tests, DNA chips) and targeted therapies (such as CAR-T cell therapy for cancer).
  • Agriculture and Food: In agriculture, molecular biotechnology creates improved crops and livestock. Examples include genetically modified (GM) crops that resist pests, tolerate drought, or have enhanced nutrition. Scientists can insert a gene for pest resistance into corn or engineer rice to produce vitamin-enriched grain. Biotech crops like “Golden Rice” (engineered to produce vitamin A precursor) help address nutritional deficiencies. Molecular tools also improve plant breeding by identifying beneficial genes faster (marker-assisted selection). In animal agriculture, biotechnology is used for disease-resistant animals and for producing vaccines for livestock. More broadly, molecular biotech has found roles in aquaculture (fish farming), food processing (using enzymes to make cheese or bread), and even biodegradable plastics derived from engineered microbes.
  • Industrial and Environmental: Molecular biotechnology underlies many industrial processes. For example, engineered microbes produce biofuels (ethanol, biodiesel) from plant biomass more efficiently. Custom enzymes made by molecular biotech catalyze chemical reactions in manufacturing (such as enzymes in laundry detergent or in textile processing). It is also used in environmental cleanup: bacteria are engineered to break down oil spills or toxic waste through bioremediation. In the food and biotechnology industries, molecular biotech is used in fermentation, bioreactor production of biomolecules, and even the emerging field of synthetic biology (designing entire new biological systems). In short, molecular biotechnology enables “green” chemistry and bio-based manufacturing by leveraging the power of living cells.

What are emerging trends and research directions in molecular biotechnology?

Molecular biotechnology is advancing rapidly, driven by new tools and global challenges. Key emerging trends include:

  • Gene Editing and Synthetic Biology: Techniques like CRISPR/Cas9, TALENs, and base editors allow precise editing of genomes. Researchers are not only editing genes but also constructing synthetic genetic circuits and even whole new organisms. This “synthetic biology” approach lets scientists build bacteria or yeast with custom functions (e.g. producing drugs or materials). As one review notes, synthetic biology now enables designing artificial cells and new gene combinations with desired properties. Ethical and regulatory debates are ongoing, but the technology is becoming faster, cheaper and more powerful every year.
  • Personalized and Precision Medicine: Thanks to molecular biotechnology, medicine is becoming more individualized. Advances in DNA sequencing and “omics” technologies let doctors tailor treatments to a patient’s genetic profile. For example, genomics-guided cancer therapies target specific mutations, and pharmacogenomics helps choose drugs that work best for a person’s DNA. Cell therapies are part of this trend: engineered immune cells (CAR-T cells) have recently been approved for certain cancers, and dozens of personalized gene therapies are in trials. Overall, biotechnology research is focused on predictive diagnostics and therapies tuned to each person.
  • Artificial Intelligence and Big Data: Modern biotechnology generates huge amounts of data (genomes, protein structures, etc.), and researchers increasingly use AI to make sense of it. Machine learning models now predict protein folding or identify drug candidates, accelerating discovery. Industry surveys report that most biopharma companies are prioritizing generative AI and data-driven R&D. AI is also used in laboratory automation (robotic experiments) and analyzing medical images. The integration of computational biology with molecular techniques is a hot research area, enabling faster design of experiments and in silico modeling of biological systems.
  • Sustainable and Green Biotech: Environmental concerns are pushing research in bio-based solutions. This includes engineering microbes to produce renewable fuels, biodegradable plastics, or to capture carbon. New enzymes that degrade pollutants (xenobiotic-degrading enzymes) are being developed for cleaning up oil spills and chemical waste. Additionally, lab practices themselves are becoming greener, with an emphasis on reducing lab waste and energy use. On the production side, biomanufacturing (using cells to make chemicals) is trending, as companies seek sustainable manufacturing processes.

These trends are interconnected. For example, synthetic biology often relies on AI-driven design, and gene editing can be applied toward sustainable agriculture or medicine. The field is dynamic, researchers are exploring everything from lab-grown meat to personalized vaccines, and what is “emerging” today often becomes standard biotech practice in a few years.

What career paths and educational backgrounds are common in molecular biotechnology?

Molecular biotechnology is a broad field, and career paths are diverse.

Education: Most positions require at least a bachelor’s degree in a life science (molecular biology, biotechnology, biochemistry, or related fields). Undergraduate courses typically cover genetics, microbiology, and laboratory techniques. For research or specialized roles, a Master’s or Ph.D. in molecular biology or biotechnology is often preferred. Advanced degrees open doors to leading R&D and academic careers.

Job Roles: Common roles include Research Scientist (in industry or academia), Laboratory Technician or Technologist (supporting experiments and quality control), and Bioprocess/Biomanufacturing Engineer (scaling up production of biotech products). Biotech companies also hire Bioinformatics Specialists to analyze genetic data, Quality Control/Regulatory Affairs Specialists to ensure products meet standards, and Clinical Research Managers for biomedical trials. As one program description notes, graduates can work in the pharmaceutical or food industries, biotech companies, or in laboratory analysis. Typical workplaces range from industrial R&D labs and hospital labs to environmental agencies and agricultural firms.

For example, a molecular biotechnologist might work in a pharmaceutical company developing new drugs, in an agricultural biotech firm designing pest-resistant crops, or in a diagnostic lab using PCR to detect pathogens. Smaller biotech startups, government research institutes, and university labs also hire molecular biotechnologists. The field also includes emerging roles like Synthetic Biology Engineer or Genomics Data Scientist. Because the biotechnology industry intersects with chemistry, engineering, and computer science, people with interdisciplinary training (e.g. bioengineering or computational biology) are in demand. Overall, the career outlook is positive: the biotechnology sector is growing and offers diverse opportunities for those with molecular science training.

What career paths and educational backgrounds are common in molecular biotechnology?

Salaries in molecular biology and biotechnology depend on position, location, and experience. While entry-level positions can start around $35,000-45,000, the median annual salary for biological scientists in the U.S. was about $66,400 in 2023.

Experienced professionals, especially in industry, management, or specialized fields such as bioinformatics and biomanufacturing, can earn more than $100,000. Advanced degrees, particularly PhDs, often carry higher earning potential. Compensation tends to be higher in pharmaceutical and biotechnology companies than in academic or government roles.

What is molecular biotechnology?

Frequently Asked Questions (FAQ)

1. What is meant by molecular biotechnology?

It's an interdisciplinary field using molecular and genetic tools to manipulate biomolecules for practical applications in health, agriculture, and environment.

2. What are the examples of molecular biotechnology?

Examples include producing recombinant insulin, engineering microbes for biofuels, creating GM crops, CRISPR gene editing, and PCR diagnostic tests.

3. What kind of jobs can you get with a molecular biology degree?

Roles include Research Scientist, Lab Technician, Bioprocess Engineer, Bioinformatics Specialist, and Quality Control in pharma, food, or environmental sectors.

4. What does a molecular biotechnologist do?

They design and perform lab experiments using DNA/RNA tools to create new drugs, vaccines, diagnostics, or improve agricultural products.

5. What does a biophysicist do?

A biophysicist studies physical forces and structures within biological molecules, using physics tools to understand biological function.

6. What do you do as a molecular biologist?

You investigate how biological molecules (like DNA/proteins) function in cells, using lab and computational tools to understand basic processes.

7. What is an example of molecular biophysics?

An example is using X-ray crystallography to determine a protein's 3D shape or measuring forces in molecular machines.

8. What vaccines do I need for Mexico?

Recommended: hepatitis A and B, typhoid, tetanus. Rabies only if engaging in high-risk activities like caving or rural stays.

9. Do molecular biologists make good money?

A: Salaries are respectable and vary; experienced scientists and those with advanced degrees, especially in industry, can earn high incomes.

10. What 4 fields do molecular biologists work in?

They work in healthcare, agriculture/food, industrial processes, and environmental applications.

References

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Cassette

We understand the importance of flexibility and efficiency in laboratory processes. That's why our equipment is designed to be compatible with Cassette filters, an advanced solution for a variety of filtration applications. Although we do not manufacture the filters directly, our systems are optimized to take full advantage of the benefits that Cassette filters offer.

Cassette filters are known for their high filtration capacity and efficiency in separation, making them ideal for ultrafiltration, microfiltration, and nanofiltration applications. By integrating these filters into our equipment, we facilitate faster and more effective processes, ensuring high-quality results.

Our equipment, being compatible with Cassette filters, offers greater versatility and adaptability. This means you can choose the filter that best suits your specific needs, ensuring that each experiment or production process is carried out with maximum efficiency and precision.

Moreover, our equipment stands out for its 100% automation capabilities. Utilizing advanced proportional valves, we ensure precise control over differential pressure, transmembrane pressure, and flow rate. This automation not only enhances the efficiency and accuracy of the filtration process but also significantly reduces manual intervention, making our systems highly reliable and user-friendly.

Hollow Fiber

We recognize the crucial role of flexibility and efficiency in laboratory processes. That's why our equipment is meticulously designed to be compatible with Hollow Fiber filters, providing an advanced solution for a broad spectrum of filtration applications. While we don't directly manufacture these filters, our systems are finely tuned to harness the full potential of Hollow Fiber filters.

Hollow Fiber filters are renowned for their exceptional performance in terms of filtration efficiency and capacity. They are particularly effective for applications requiring gentle handling of samples, such as in cell culture and sensitive biomolecular processes. By integrating these filters with our equipment, we enable more efficient, faster, and higher-quality filtration processes.

What sets our equipment apart is its 100% automation capability. Through the use of sophisticated proportional valves, our systems achieve meticulous control over differential pressure, transmembrane pressure, and flow rate. This level of automation not only boosts the efficiency and precision of the filtration process but also significantly diminishes the need for manual oversight, rendering our systems exceptionally reliable and user-friendly.

Contact General

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Microbial configuration

The microbial configuration of the eLab Advanced is equipped with a Rushton turbine specifically designed for high-oxygen-demand processes such as bacterial and yeast fermentations. The radial-flow impeller generates strong mixing and intense gas dispersion, promoting high oxygen transfer rates and fast homogenization of nutrients, antifoam and pH control agents throughout the vessel. This makes it particularly suitable for robust microbial strains operating at elevated agitation speeds and aeration rates.

Operators can adjust agitation and gas flow to reach the required kLa while maintaining consistent mixing times, even at high cell densities. This configuration is an excellent option for users who need a powerful, reliable platform to develop and optimize microbial processes before transferring them to pilot or production scales.

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Technical specifications

Materials and finishes

Typical
  • Product-contact parts: AISI 316L (1.4404), typical Ra < 0.4 µm (16 µin)
  • Non-contact parts/skid: AISI 304/304L
  • Seals/elastomers: platinum-cured silicone, EPDM and/or PTFE (material set depends on selection)
  • Elastomers compliance (depending on selected materials): FDA 21 CFR 177.2600 and USP Class VI
  • Surface treatments: degreasing, pickling and passivation (ASTM A380 and ASTM A968)
  • Roughness control on product-contact surfaces

Design conditions

Pressure & temperature

Defined considering non-hazardous process fluids (PED group 2) and jacket steam/superheated water (PED group 5), depending on configuration and project scope.

Reference design envelope
ModeElementWorking pressure (bar[g])Working pressure (psi[g])T max (°C / °F)
ProcessVessel0 / +2.50 / +36.3+90 / 194
ProcessJacket0 / +3.80 / +55.1+90 / 194
SterilisationVessel0 / +2.50 / +36.3+130 / 266
SterilisationJacket0 / +3.80 / +55.1+150 / 302
Jacket working pressure may also be specified as 0 / +4 bar(g) (0 / +58.0 psi[g]) depending on design selection; final values are confirmed per project.

Pressure control and safeguards

Typical
  • Designed to maintain a vessel pressure set-point typically in the range 0 to 2.5 bar(g)
  • Aseptic operation commonly around 0.2 to 0.5 bar(g) to keep the vessel slightly pressurised
  • Overpressure/underpressure safeguards included per configuration and regulations
  • Pressure safety device (e.g., rupture disc and/or safety valve) included according to configuration

Agitation

Reference ranges
Working volumeMU (Cell culture), referenceMB (Microbial), reference
10 L0 to 300 rpm0 to 1000 rpm
20 L0 to 250 rpm0 to 1000 rpm
30 L0 to 200 rpm0 to 1000 rpm
50 L0 to 180 rpm0 to 1000 rpm

Integrated peristaltic pumps (additions)

Typical

The equipment typically includes 4 integrated variable-speed peristaltic pumps for sterile additions (acid/base/antifoam/feeds). Actual flow depends on selected tubing and calibration.

ParameterTypical valueNotes
Quantity4 units (integrated)In control tower; assignment defined by configuration
Speed0-300 rpmVariable control from eSCADA
Minimum flow0-10 mL/minExample with 0.8 mm ID tubing; depends on tubing and calibration
Maximum flowUp to ~366 mL/minExample with 4.8 mm ID tubing; actual flow depends on calibration
Operating modesOFF / AUTO / MANUAL / PROFILEAUTO typically associated to pH/DO/foam loops or recipe
FunctionsPURGE, calibration, totaliser, PWMPWM available for low flow setpoints below minimum operating level

Gas flow control (microbial reference capacity)

Reference

For microbial culture (MB), gas flow controllers (MFC) are typically sized based on VVM targets. Typical reference VVM range: 0.5-1.5 (to be confirmed by process).

Working volume (L)VVM minVVM maxAir (L/min)O2 (10%) (L/min)CO2 (20%) (L/min)N2 (10%) (L/min)
100.51.55-150.5-1.51-30.5-1.5
200.51.510-301-32-61-3
300.51.515-451.5-4.53-91.5-4.5
500.51.525-752.5-7.55-152.5-7.5
O2/CO2/N2 values are shown as reference capacities for typical gas blending strategies (10% O2, 20% CO2, 10% N2). Final gas list and ranges depend on process and configuration.

Instrumentation and sensors

Typical

Instrumentation is configurable. The following list describes typical sensors integrated in standard configurations, plus common optional PAT sensors.

Variable / functionTypical technology / interfaceStatus (STD/OPT)
Temperature (process/jacket)Pt100 class A RTDSTD
Pressure (vessel/lines)Pressure transmitter (4-20 mA / digital)STD
Level (working volume)Adjustable probeSTD
pHDigital pH sensor (ARC or equivalent)STD
DO (pO2)Digital optical DO sensor (ARC or equivalent)STD
FoamConductive/capacitive foam sensorSTD
Weight / mass balanceLoad cell (integrated in skid)STD
pCO2Digital pCO2 sensor (ARC or equivalent)OPT
Biomass (permittivity)In-line or in-vessel sensorOPT
VCD / TCDIn-situ cell density sensorsOPT (MU)
Off-gas (O2/CO2)Gas analyser for OUR/CEROPT
ORP / RedoxDigital ORPOPT
Glucose / LactatePAT sensorOPT

Automation, software and connectivity

Typical

The platform incorporates TECNIC eSCADA (typically eSCADA Advanced for ePILOT) to operate actuators and control loops, execute recipes and manage process data.

Main software functions
  • Main overview screen with process parameters and trends
  • Alarm management (real-time alarms and historical log) with acknowledgement and comment option
  • Manual/automatic modes for actuators and control loops
  • Recipe management with phases and transitions; parameter profiles (multi-step) for pumps and setpoints
  • Data logging with configurable period and export to CSV; PDF report generation
Common control loops
  • Temperature control (jacket heating/cooling)
  • Pressure control (headspace) with associated valve management
  • pH control via acid/base addition pumps and optional CO2 strategy
  • DO control with cascade strategies (agitation, air, O2, N2) depending on package and configuration
  • Foam control (foam sensor and automatic antifoam addition)
Data integrity and 21 CFR Part 11

Support for 21 CFR Part 11 / EU GMP Annex 11 is configuration- and project-dependent and requires customer procedures and validation (CSV).

Utilities

Reference

Utilities depend on final configuration (e.g., AutoSIP vs External SIP) and destination market (EU vs North America). The following values are typical reference points.

UtilityTypical service / configurationPressureFlow / powerNotes
ElectricalEU base: 400 VAC / 50 Hz (3~)N/AAutoSIP: 12 kW; External SIP: 5 kWNA option: 480 VAC / 60 Hz; cabinet/wiring per NEC/NFPA 70; UL/CSA as required
Process gasesAir / O2 / CO2 / N2Up to 2.5 bar(g) (36.3 psi)According to setpointTypical OD10 pneumatic connections; final list depends on package
Instrument airPneumatic valvesUp to 6 bar(g) (87.0 psi)N/ADry/filtered air recommended
Cooling waterJacket cooling water2 bar(g) (29.0 psi)25 L/min (6.6 gpm)6-10 °C (43-50 °F) typical
Cooling waterCondenser cooling water2 bar(g) (29.0 psi)1 L/min (0.26 gpm)6-10 °C (43-50 °F) typical
Steam (External SIP)Industrial steam2-3 bar(g) (29.0-43.5 psi)30 kg/h (66 lb/h)For SIP sequences
Steam (External SIP)Clean steam1.5 bar(g) (21.8 psi)8 kg/h (18 lb/h)Depending on plant strategy

Compliance and deliverables

Typical

Depending on destination and project scope, the regulatory basis may include European Directives (CE) and/or North American codes. The exact list is confirmed per project and stated in the Declaration(s) of Conformity when applicable.

ScopeEU (typical references)North America (typical references)
Pressure equipmentPED 2014/68/EUASME BPVC Section VIII (where applicable)
Hygienic designHygienic design good practicesASME BPE (reference for bioprocessing)
Machine safetyMachinery: 2006/42/EC (until 13/01/2027) / (EU) 2023/1230OSHA expectations; NFPA 79 (industrial machinery) - project dependent
Electrical / EMCLVD 2014/35/EU; EMC 2014/30/EUNEC/NFPA 70; UL/CSA components and marking as required
Materials contactEC 1935/2004 + EC 2023/2006 (GMP for materials) where applicableFDA 21 CFR (e.g., 177.2600 for elastomers) - materials compliance
Software / CSVEU GMP Annex 11 (if applicable)21 CFR Part 11 (if applicable)
Standard documentation package
  • User manual and basic operating instructions
  • P&ID / layout drawings as per project scope
  • Material certificates and finish/treatment certificates (scope dependent)
  • FAT report (if included in contract)
Optional qualification and commissioning services
  • SAT (Site Acceptance Test)
  • IQ / OQ documentation and/or execution (scope agreed with customer)
  • CSV support package for regulated environments (ALCOA+ considerations, backups, time synchronisation, etc.)

Ordering and configuration

Project-based

ePILOT BR is configured per project. To define the right MU/MB package, volumes and options (utilities, sensors, software and compliance), please contact TECNIC with your URS or request the configuration questionnaire.

The information provided above is for general reference only and may be modified, updated or discontinued at any time without prior notice. Values and specifications are indicative and may vary depending on project scope, configuration and applicable requirements. This content does not constitute a binding offer, warranty, or contractual commitment. Any final specifications, deliverables and acceptance criteria will be confirmed in the corresponding quotation, technical documentation and/or contract documents.

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Technical specifications

[contact-form-7 id="c5c798c" title="ePilot BR configuration questionnaire"]

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Technical specifications

Models and working volumes

Tank

The ePlus Mixer platform combines an ePlus Mixer control tower with Tank frames and eBag 3D consumables. Tank can be supplied in square or cylindrical configurations (depending on project) to match the bag format.

Tank modelNominal volumeMinimum volume to start agitation*
Tank 50 L50 L15 L
Tank 100 L100 L20 L
Tank 200 L200 L30 L
Tank 500 L500 L55 L
*Values based on agitation start interlocks per tank model. Final performance depends on the selected eBag 3D, fluid properties and configuration.

Design conditions and operating limits

Reference

Reference limits are defined for the ePlus Mixer and the Tank. It is recommended to validate the specific limits of the selected eBag 3D and single-use sensors for the customer’s process.

ElementOperating pressureMaximum pressure (safety)Maximum working temperature
ePlus Mixer (control tower)ATM0.5 bar(g)90 °C
TankATM0.5 bar(g)45 °C
Jacket (if applicable)N/A1.5 barDepends on utilities / scope
The 0.5 bar(g) limit is associated with the equipment design, the circuit is protected by a safety valve. Confirm final limits on the equipment nameplate and project specification.

Materials and finishes

Typical
  • Control tower housing and frame: stainless steel 304
  • Product-contact metallic hard parts (if applicable): stainless steel 316 (defined in project manufacturing documentation)
  • Non-product-contact metallic parts: stainless steel 304
  • eBag consumable: single-use polymer (supplier dependent, gamma irradiation / sterilisation per specification)
  • Vent filters: PP (polypropylene), per component list
For GMP projects, the recommended documentation package includes material certificates, surface finish certificates (Ra if applicable) and consumable sterility/irradiation certificates.

Agitation system

Magnetic

Non-invasive magnetic agitation, the impeller is integrated in the eBag 3D Mixer format, avoiding mechanical seals. Agitation speed is controlled from the HMI, with start interlocks linked to the tank model and minimum volume.

Reference speed range
  • Typical agitation range: 120 to 300 rpm (configuration dependent)
  • Magnetic drive motor (reference): Sterimixer SMA 85/140, 50 Hz, 230/400 V, 0.18 kW
  • Gear reduction (reference): 1:5
  • Actuation (reference): linear actuator LEYG25MA, stroke 30–300 mm, speed 18–500 mm/s (for positioning)
Final rpm and mixing performance depend on tank size, bag format and process requirements.

Weighing and volume control

Integrated

Weight and derived volume control are performed using 4 load cells integrated in the tank frame legs and a weight indicator. Tare functions are managed from the HMI to support preparation steps and additions by mass.

ComponentReference modelKey parameters
Load cells (x4)Mettler Toledo SWB505 (stainless steel)550 kg each, output 2 mV/V, IP66
Weight indicatorMettler Toledo IND360 DINAcquisition and HMI display, tare and “clear last tare”
For installation engineering, total floor load should consider product mass + equipment mass + margin (recommended ≥ 20%).

Pumps and fluid handling

Standard

The platform includes integrated pumps for additions and circulation. Final tubing selection and calibration define the usable flow range.

Included pumps (reference)
  • 3 integrated peristaltic pumps for additions (acid/base/media), with speed control from HMI
  • 1 integrated centrifugal pump for circulation / transfer (DN25)
Peristaltic pumps (reference)
ParameterReferenceNotes
Quantity3 unitsIntegrated in the control tower
Pump headHYB101 (Hygiaflex)Example tubing: ID 4.8 mm, wall 1.6 mm
Max speed300 rpmSpeed control reference: 0–5 V
Max flow (example)365.69 mL/minDepends on tubing and calibration
Centrifugal pump (reference)
ParameterReference
ModelEBARA MR S DN25
Power0.75 kW
FlowUp to 42 L/min
PressureUp to 1 bar
For circulation and sensor loops, the eBag 3D format can include dedicated ports (depending on the selected consumable and application).

Thermal management (optional jacket)

Optional

Tank can be supplied with a jacket (single or double jacket options). The thermal circuit includes control elements and a heat exchanger, enabling temperature conditioning depending on utilities and project scope.

  • Jacket maximum pressure (reference): 1.5 bar
  • Thermal circuit safety: pressure regulator and safety valve (reference set-point 0.5 bar(g))
  • Heat exchanger (reference): T5-BFG, 12 plates, alloy 316, 0.5 mm, NBRP
  • Solenoid valves (reference): SMC VXZ262LGK, 1", DC 24 V, 10.5 W
  • Jacket sequences: fill / empty / flush (scope dependent)
The tank maximum temperature may depend on the thermal circuit and consumable limits. Confirm final values with the selected eBag 3D specification.

Instrumentation and sensors

Optional SU

Single-use sensors can be integrated via dedicated modules. The following references describe typical sensors and interfaces listed in the datasheet.

VariableReference modelInterface / protocolSupplyOperating temperatureIP
pHOneFerm Arc pH VP 70 NTC (SU)Arc Module SU pH, Modbus RTU7–30 VDC5–50 °CIP67
ConductivityConducell-P SU (SU)Arc Module Cond-P SU, Modbus RTU7–30 VDC0–60 °CIP64
TemperaturePt100 ø4 × 52 mm, M8 (non-invasive)Analog / acquisition moduleProject dependentProject dependentProject dependent
Measurement ranges and final sensor list depend on the selected single-use components and project scope.

Automation, software and data

Standard + options

The ePlus SUM control tower integrates an industrial PLC and touch HMI. Standard operation supports Manual / Automatic / Profile modes, with optional recipe execution depending on selected software scope.

Software scope (reference)
  • Standard: eBASIC (base HMI functions)
  • Optional: eSCADA Basic or eSCADA Advanced (project dependent)
  • Trends, alarms and profiles, profiles up to 100 steps (depending on scope)
  • Data retention (reference): up to 1 year
Connectivity (reference)
  • Industrial Ethernet and integrated OPC server (included)
  • Remote access option (project dependent)

Utilities and facility interfaces

Typical

Installation requirements depend on jacket and temperature scope and the customer layout. The following values are typical references.

UtilityPressureFlowConnectionsNotes
Electrical supplyN/AReference: 18 A380–400 VAC, 3~ + N, 50 HzConfirm per final configuration and destination market
EthernetN/AN/ARJ45OPC server, LAN integration
Tap water2.5 barN/A1/2" (hose connection)Jacket fill and services, tank volume about 25 L
Cooling water2–4 bar10–20 L/min2 × 3/4" (hose connection)Heat exchanger and jacket cooling
Process air2–4 barN/A1/2" quick couplingUsed for jacket emptying
DrainN/AN/A2 × 3/4" (hose connection)For draining
ExhaustN/AN/AN/AOptional (depending on project)
Stack light (optional)N/AN/AN/A3-colour indication, as per scope
During FAT, verify in the installation checklist that the available utilities match the selected configuration and scope.

Documentation and deliverables

Project-based

Deliverables depend on scope and project requirements. The following items are typical references included in the technical documentation package.

  • Datasheet and user manual (HMI and system operation)
  • Electrical schematics, PLC program and backup package (scope dependent)
  • P&ID, layout and GA drawings (PDF and/or CAD formats, project dependent)
  • Factory Acceptance Test (FAT) protocol and FAT report (as per contract)
  • Installation checklist
  • Material and consumable certificates, as required for regulated projects (scope dependent)
On-site services (SAT, IQ/OQ) and extended compliance packages are optional and defined per project.

Ordering and configuration

Contact

The ePlus Mixer scope is defined per project. To select the right tank size, bag format, sensors and optional jacket and software, please share your URS or request the configuration questionnaire.

The information provided above is for general reference only and may be modified, updated or discontinued at any time without prior notice. Values and specifications are indicative and may vary depending on project scope, configuration and applicable requirements. This content does not constitute a binding offer, warranty, or contractual commitment. Any final specifications, deliverables and acceptance criteria will be confirmed in the corresponding quotation, technical documentation and/or contract documents.

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Scale

Bioreactors engineered for smooth scale-up

From S to XL, with a clear scale path

Move from laboratory to pilot and production with a structured range: eLab (0.5–10 L), ePilot (30–50 L), eProd (100–2000 L). Scale with clearer continuity across platforms, supporting the same key control priorities and configuration paths for a smoother transition between volumes.